Polycarbonate Plastic Machining/Fabrication Service
Leading Supplier of Polycarbonate Plastic Machining and Fabrication Service In China
Since 2003, UVPLASTIC has been involved in Polycarbonate Machining and Fabrication Services in China. With more than 19 years of experience, we are providing integrated machining solutions for most plastic parts from prototyping to small volume production and large volume production. We can machine the following engineering materials: Polycarbonate, Plexiglass, POM, ABS, Nylon, PET, PETG, PVC, aluminum, etc.
With the help of computer-aided design software, like CAD, Solidworks, UG, CATIA, and CAM, our engineers work with our clients to design plastic parts. Meantime, they can find the high cost-efficient machining solution to meet clients’ requirements. Normally, our machining methods include CNC machining, Vacuum Forming, Injection Molding, 3D printing, Cutting, Bending, Welding, Printing, Painting, Polishing, Electroplating, etc.
From Raw Material of polycarbonate To Finial Custom Parts
With the business growing, we built our own factory in 2007, and manufacture high-quality polycarbonate sheets by using raw materials from Sabic, Covestro/Bayer, MITSUBISHI, and TEIJIN. Therefore, we can control product quality from raw material to final plastic parts, meantime, offers a competitive price and excellent leading time. Sometimes, we buy polycarbonate sheets from Lexan and Makrolon according to clients’ requirements.
As a leading manufacturer of polycarbonate sheets and supplier of polycarbonate fabrication services in China, we are providing high-quality plastic parts from prototyping to volume production. Today, we are so honored to cooperate with more than 1200 clients from more than 56 countries all over the world, they are active in aerospace, architecture, medical industry, automation, packaging industry, automotive, tourism industry, sign&display, electric industry, decoration industry, etc.
Integrated Solution for Polycarbonate Plastic Machining and Fabrication Services
With more than 19 years of experience in polycarbonate plastic machining and fabrication services, UVPLASTIC understands the physical properties and processability, therefore we machine high-quality polycarbonate plastic parts with the most cost-efficient machining solutions. Here are some machining methods for custom polycarbonate products.
With the help of CAD/CAM, Solidworks, CATIA, and UG, the engineers build 2D and 3D models on the computer at the beginning stage.
It helps engineers to find the most cost-efficient fabrication solution and choose the right material for your custom plastic parts and component.
UVPLASTIC offers different cutting solutions with high precision for different plastic, for example, engraving is suitable for all plastic materials. Sometimes, we use laser machines to cut acrylic sheets and use die-cutting for polycarbonate film with 0.125mm.
UVPLASTIC will choose the right cutting method according to material, thickness, shape, tolerance, efficiency, etc.
Cutting Methods
Cutting Capabilities
| Items | Metric system | British system |
|---|---|---|
| Min. Thickness | 0.02mm | 0.001 inch |
| Max. Thickness | 25mm | 1 inch |
| Max. Length | 5m | 196 inches |
| Max. Width | 2.5m | 83 inches |
| Tolerance | ±0.05mm | ±0.002 inches |
UVPLASTIC provides the best bending solution with high precision for polycarbonate and other plastic material, including cold bending, heat-bending, and V-groove Bending.
Normally, we can cold bend polycarbonate sheets under 5mm in thickness. For other plastic, heat-bending is the right choice. Just tell us the requirement of polycarbonate plastic bending, our engineer will choose the right bending method.
Polycarbonate plastic polishing is very important for some parts, for example, the headlight of automotive.
For a good surface, UVPLASTIC offers different polishing methods for different materials.
| Polishing methods | Material |
|---|---|
| Fire polishing | PMMA |
| Buffing | PMMA, Polycarbonate, PETG, PVC |
| Milling cutter | PMMA, Polycarbonate, PETG, PVC, ABS |
Vacuum forming plastic is a popular processing method for a small amount of product with a large area, for example, a skylight dome, LOGO sign, etc.
The thermoforming solution includes vacuum forming, compression molding, oven forming, pressure forming. It is the best solution for custom polycarbonate parts with small/middle quantities, for example, riot shield, clear kayak, bubble tent, polycarbonate tray, lampshade, polycarbonate suitcase, etc.
Laminating plastic is a popular processing technology for security glass and bullet-proof glass. UVPLASTIC can laminate different plastic, for example, Scratch Resistant Polycarbonate, plexiglass, glass.
Drilling polycarbonate is a popular machining polycarbonate by drilling machine or CNC Router. When you need to fix polycarbonate parts by screw, you need to drill some holes on polycarbonate panels.
UVPLASTIC can drill different holes according to drawings from clients.
Vacuum Casting Polycarbonate is the best way to get small-quantity polycarbonate parts from 10 pcs to 200 pcs. This method can get tight tolerance and different colors, including transparent, translucent, and opaque.
UVPLASTIC can provide complicated polycarbonate parts by vacuum casting.
UVPLASTIC provides custom rapid prototyping services and a small amount of production with close tolerances. The normal methods are CNC machining, 3D Printing, Vacuum Casting, etc.
These custom plastic prototyping are used in aerospace, automobile, medical industry, etc.
UVPLASTIC provides the coating services for polycarbonate and plexiglass, including
layer on the surface of solid polycarbonate sheet for the specific function and longer lifespan, including:
CNC Machining Polycarbonate is a popular processing method with the close tolerances
UVPLASTIC has Three-Axis and Five-Axis precise CNC machines and provides custom polycarbonate parts with a tight tolerance for industry applications, for example, the automation industry, semiconductor, medical industry, electric industry, aircraft industry, etc.
Polishing polycarbonate is the last step for custom polycarbonate parts, it offers an eye-catching appearance and longer lifespan.
UVPLASTIC offers excellent surface finishing solutions, such as buffing polishing, mechanical polishing, sanding surface, etc.
Polycarbonate injection molding solution is the best solution for the small size of custom polycarbonate parts with big quantity. It offers high precision, complicated shape, great appearance.
UVPLASTIC provides the following services:
Polycarbonate printing is a method to get some pattern on polycarbonate panels by silk screen printing or digital printing. By CNC routing it, it can be used as the display screen.
UVPLASTIC offers excellent polycarbonate printing services including silkscreen printing and digital printing, and ink printing.
Polycarbonate welding/gluing is to make two polycarbonate parts together by gluing, and it is strong as the completed part, and it won’t change the color of the polycarbonate part. Normally, the glue is colorless, non-toxic, no-smell, and heat-resistant liquid.
UVPLASTIC provides polycarbonate welding/gluing service according to drawings from clients.
Soft tooling mold is preferred when we need injection molded parts quickly at a lower cost. It is also a good choice for low volumes from 500 pcs to 4000 pcs.
If your parts are complicated, it is expensive to machine them by CNC or vacuum casting, soft tooling mold will be a better choice.
Polycarbonate sandblasting is an easy way to get a frosted surface for polycarbonate parts.
UVPLASTIC provides sandblasting service by using silica sand from 16 mesh to 320 mesh.
